Product Description
We are a precision planetary reducer gearboxes manufacturer for electric motors ,electric machine,electric machinery.We supply variety custom made gear box and gears for power transmission through powder metallurgy process .
Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes can avoid, or greatly reduce, the need to use metal removal processes, thereby drastically reducing yield losses in manufacture and often resulting in lower costs.
The powder metallurgy press and sinter process generally consists of 3 basic steps: powder blending (pulverisation), die compaction, and sintering. Compaction is generally performed at room temperature, and the elevated-temperature process of sintering is usually conducted at atmospheric pressure and under carefully controlled atmosphere composition. Optional secondary processing such as coining or heat treatment often follows to obtain special properties or enhanced precision.
Mixing of powders
This can often involve the introduction of alloying additions in elemental powder form or the incorporation of a pressing lubricant.
Forming of the mixed powder into a compact
The dominant consolidation process involves pressing in a rigid toolset, comprising a die, punches and, possibly, mandrels or core rods. However, there are several other consolidation processes that are used in niche applications.
Sintering of the compact to enhance integrity and strength
This process step involves heating of the material, usually in a protective atmosphere, to a temperature that is below the melting point of the major constituent. In some cases, a minor constituent can form a liquid phase at sintering temperature; such cases are described as liquid phase sintering. The mechanisms involved in CHINAMFG phase and liquid phase sintering are discussed briefly in a later section.
Secondary operations
The application of finishing processes to the sintered part. In the Powder Metallurgy industry, such processes are often referred to as secondary operations.
Powder metallurgy (PM)Typical workpiece materials
| Workpiece material | Density (grams/cc) | Yield strength (psi) | Tensile strength (psi) | Hardness (HRC) |
|---|---|---|---|---|
| Iron | 5.2 to 7.0 | 5.1*103 to 2.3*104 | 7.3*103 to 2.9*104 | 40 to 70 |
| Low alloy steel | 6.3 to 7.4 | 1.5*104 to 2.9*104 | 2.00*104 to 4.4*104 | 60 to 100 |
| Alloyed steel | 6.8 to 7.4 | 2.6*104 to 8.4*104 | 2.9*104 to 9.4*104 | 60 and up |
| Stainless steel | 6.3 to 7.6 | 3.6*104 to 7.3*104 | 4.4*104 to 8.7*104 | 60 and up |
| Bronze | 5.5 to 7.5 | 1.1*104 to 2.9*104 | 1.5*104 to 4.4*104 | 50 to 70 |
| Brass | 7.0 to 7.9 | 1.1*104 to 2.9*104 | 1.6*104 to 3.5*104 | 60 |
Specification
| Product name | Powder metallurgy precision planetary gearboxes for machines |
| material | metal alloy, Iron , stainless steel , brass |
| process | Metal injection molding , powder metallurgy |
| Surface treatment | Polishing , plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 30 days for mass production |
Gearbox dimension: 4mm , 6mm , 8mm , 12mm , 18mm , 22mm , 28mm
DC gear motor : 3V , 12V , 24V
Micor gear box
Sintered metal gearbox factory
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Four-Step |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2024-01-08
NEMA Cost made in China replacement parts in Ibb Yemen Flange Worm Gear Reduction Reducers Helical Worm Geared Motors S Series Speed Reducer Electric Motor for Bicycle with top quality
We – EPG Team the most significant gearbox & motors , couplings and gears manufacturing unit in China with 5 various branches. For much more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
s series reduction gearbox helical worm gear motor reduction equipment boxes helical worm gearbox with motor sequence gear
Merchandise Description
Solution Application
S sequence solid shaft helical worm 220v ac gear motor gearbox is 1 variety of Helical worm gearbox ,designed as Modularization and large-stainless cast iron situation . It is blend of helical gear and worm gear ,which with higher effectiveness and toughness than basic aluminum worm gearbox . Because of to their exceptional effectiveness, these drives can be utilized in each industrial sector and personalized to specific torque and velocity specifications. The gear ratios afforded by the helical-worm gear phase and the lower sound amounts for the duration of operation make these gearmotors best reduced-expense options for simple applications
one) Output speed: .6~1,571r/min
2) Output torque: up to 4530N.m
3) Motor electricity: .12~22kW
4) Mounted kind: foot-mounted and flange-mounted mounting
| Gear Materials | 20CrMnTi |
| Situation Materia | HT250 |
| Shaft Materials | 20crmn |
| Gear Processing | Grinding complete by HOFLER Grinding Devices |
| Coloration | Personalized |
| Sounds Test | Bellow 65dB |
| Machining precision of gears | correct grinding, 6 Quality |
| Heat treatment | tempering, Cementating, quenching, and many others |
| Brand name of bearings | C&U HRB. LYCZWZ SKFNSK |
| Model of oil seal | NAK or other manufacturer |
| Noise(MAX) | 65-70dB |
| Temp increase (MAX) | 40C |
| Temp increase(Oil)(MAX) | 50C |
Major Features
1) Easy composition in linear variety ,straightforward in set up and maintation.
two) Adopting sophisticated globe renowned brand factors in pneumatic components ,electric powered parts and procedure areas.
3) Higher stress double crank to management the die opening and closing.
four) Running in a substantial automatization and intellectualization,no pollution
5) Use a linker to join with the air conveyor ,which can right inline with filling machine .
one. Product Traits:
S series helical worm gearbox adopts the helical worm gears to make its construction far more sensible. S sequence not only has increased transmission efficency and loading capacity than individuals one-stage worm wheel transmission, but also smaller quantity and look. Furthermore, S sequence worm gearbox has greater transmission ratio, and can be blended with numerous gearboxes and speed variators to fulfill the diverse demands.
2. Composition:
S series gearbox are accessible in the following styles:
(1) SY Foot mounted helical worm gearbox with reliable shaft
(2) SAY Helical worm gearbox with hollow shaft
(3) SAZY Small flange mounted helical worm gearbox with hollow shaft
(4) SA (S,SF,SAF,SAZ)Y Assemble users’ motor or unique motor, flange is essential
(5) SFY Flange mounted helical worm gearbox with strong shaft
(6) SAFY Flange mounted helical worm gearbox with hollow shaft
(7) SATY Torque arm mounted helical worm gearbox with hollow shaft
(8) S (SF,SA,SAF,SAZ) S Shaft enter helical worm gearbox
(9) SA (S,SF,SAF,SAZ)RY Combined helical worm gearbox
(ten) SA (S,SF,SAF,SAZ)SR Shaft input combined helical worm gearbox
3. Detailed parameters:
| Size |
38 | forty eight | 58 | 68 | 78 | 88 | ninety eight |
| Composition |
S SA SF SAF SAT SAZ | ||||||
| Input Power(KW) | .eighteen-.75 | .18-1.five | .eighteen-3 | .twenty five-5.five | .fifty five-7.5 | .75-15 | 1.5-22 |
| Ratio | ten.27-152 | eleven.forty six-244.74 | ten.78-196.21 | 11.fifty five-227.twenty | nine.96-241.09 | 11.83-222 | 12.seventy five-230.48 |
| Maximum torque(N.m) | 90 | a hundred and seventy | 295 | 520 | 1270 | 2280 | 4000 |
4.Apps:
The merchandise are extensively utilized in electrical power, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, atmosphere safety, phase, logistic, weaving, paper creating, light business, plastics and other areas.
five. Technical Knowledge:
Rated Electrical power:.18~22KW
Output Velocity: 0.16~147r/min
Output Torque:ninety~4000N.m
Mounted Kind:Foot-mounted, flange mounted, shaft-mounted, torque arm mounted
Business information
Proven in 1985, SANLIAN TRANSMISSION MACHINERY CO., LTD is a high and new engineering enterprise engaging in analysis, develop and manufacture for reducer & speed variator, one of the director member of China Reducer Association of China Common Machinery.
It covers much more than 40,000 sq. meters, has much more than four hundred employees , 20% of whom are professionals, geared up with more than three hundred sets the most advanced accurate numerical control equipment, which includes German HOFLER forming gear grinding machine to boost top quality.
established up a lot more than thirty countrywide sales branches to serve our buyers in time and thoroughly.
Our items also exported to a lot more than thirty countries main in Europe, Asia America, and Africa, with substantial status.
High quality manage
Packing&Supply
Pac ept Particulars: Normal carton/Pallet/Regular picket situation
Delivery Information : 15-30 wor ept times upon payment
Associated Item
| Precision Planetary gearbox | Robot RV gearbox pace reducer |
| Customized produced Non-regular Gearbox | UDL Collection Variator |
| PYZ Collection Helical Tooth Shaft Mounted Reducer | 8000 Sequence Cycloidal Reducer |
| SLT Series Spiral Bevel Gearbox | SLSWL Sequence Worm Screw Jack |
| SLP Sequence Planetary Reducer | SLH/SLB Collection Substantial Power Reducer |
| NMRV Sequence Worm Reducer | BKM Series Helical-hypoid Reducer |
| SLRC Collection Helical Reducer | SLSMR Series Shaft Mounted Reducer |
| SLXG Sequence Shaft Mounted Reducer | X/B Sequence Cycloidal Reducer |
| SLR/SLF/SLK/SLS Collection Helical Reducer | AC/DC Motor |
Primary merchandise list: 16 sequence which includes SLR/SLS/SLK/SLF sequence difficult tooth flank equipment reducer , SLRC collection aluminium situation helical gear reducers,SLHSLB sequence substantial power pace reducer, SLP sequence planetary pace reducer, X/B collection cycloidal reducer, SLXG sequence shaft-mounted gear box, SLSWL series worm screw jack, SLT collection helical cone gear box, entirely a lot more than ten,000 ratios, various specification make us at the head of domestic transmission business, commonly provide the mechanical transmission field of light-weight & large ept these kinds of as: beer & beverage, mining device, foods packing, textile printing, rubber & plastic substance, petrochemical business, jack-up transportation, pharmacy & approach hides, environmental security equipment.
Certificate
FAQ
one.Payment Expression: TT, L/C
two.Shipping and delivery time: about thirty times from acquire payment.
three.We accept custom-made items as for each your specific prerequisite.
four.Xihu (West Lake) Dis.strains for the Variety:Normally we can choose one particular device which is appropriate for you with some informations from you,such as ratio/motor velocity/mounting dimension/ out torque etc.
5.If the least purchase amount is in extra of $ten thousand, there are preferential.
Q1: What info ought to I explain to you to verify the merchandise?
A:Model/Measurement, Transmission Ratio, Shaft directions & Order quantity.
Q2: What can i do if I don’t know which one I want?
A:Dont be concerned, Send out as considerably data as you can, our team will aid you uncover the correct one you are bathroom ept for.
Q3: What is your product warranty period?
A:We supply a single yr warranty since the vessel departure date left China.
Q4: Are you ept company or company ?
A: We are manufacturing unit.
Q5: How lengthy is your shipping time?
A: Usually it is 5-10 days if the products are in inventory. or it is fifteen-twenty times if the products are not in inventory, it is according to amount.
Q6: Do you give samples ? is it free of charge or further ?
A: Of course, we could provide the sample for free cost but do not spend the expense of freight.
Q7: What is your conditions of payment ?
A: Payment=1000USD, 30% T/T in ept ,balance just before shippment.
If you have another query, pls feel free to get in touch with us as under:
Get in touch with Us
The use of original gear manufacturer’s (OEM) part numbers or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating solution use and compatibility. Our company and the outlined substitute elements contained herein are not sponsored, approved, or manufactured by the OEM.
Inline factory made in China replacement parts in Herat Afghanistan Bevel Helical Reduction Emg Cmg Gear Geared Motors Bearing Epu Single Stage Epicyclic Gearing Reducer of High Precision with top quality
We – EPG Team the most significant gearbox & motors , couplings and gears manufacturing unit in China with 5 different branches. For a lot more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
inline bevel helical reduction EMG CMG equipment geared motors Bearing EPU One Phase Epicyclic gearing reducer of large precision
The use of unique products manufacturer’s (OEM) element numbers or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our firm and the outlined substitution components contained herein are not sponsored, authorized, or created by the OEM.