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high precision worm gear is an ideal substitute for precision planetary gearbox,the equipment manufacturer can substantially reduce the cost of using precision planetary gearbox
The designer's ideal solution is to rotate 90 degrees to install the servo motor drive systems
Worm shaft in series can be driven by one motor to achieve synchronous output of multiple worm wheels. It has been used in automatic polishing mobile phone shell and other equipments
Low rotation Make choice :
The following headings contain information on essential elements for
selection and correct use of gearbox.
For specific data on the gearbox range,see the relevant chapters.
1、Rated output torque
The torque that can be transmitted continuously through the output shaft, with the gear unit operated under a service factor fs = 1.
The torque demand based on application requirement. It is recommended to be equal to or less than torque Mn2 the gearbox under study is rated for.
Computational torque value to be used when selecting the gearbox. It is calculated considering the required torque Mr2 and service factor fs, as per the relationship here after:
1、Rated input power
The parameter can be found in the gearbox rating charts and represents the KW that can be safely transmitted to the gearbox, based on input speed n1 and service factor fs= 1.
2、Rated output power
This value is the power transmitted at gearbox output. it can be calculated with the following formulas:
Efficiency is a parameter which has a major influence on the sizing of certain applications, and basically depends on gear pair designelements.
The mesh data table on page 9 shows dynamic efficiency (n1=1400)and static efficiency values.
Remember that these values are only achieved after the unit has been run in and is at the working temperature.
The dynamic efficiency is the relationship of power delivered at output shaft P2 to power applied at input shaft P1:
Efficiency obtained at start-up of the gearbox. Although this is generally not significant factor for helical gears, it may be instead critical when selecting worm gearmotors operating under intermittent duty.
SERVICE FACTOR [ fs ]
The service factor (fs ) depends on the operating conditions the gearbox is subjected to the parameters that need to be taken into consideration to select the most adequate servies factor correctly comprise:
1. type of load of the operated machine : A - B - C
2. length of daily operating time: hours/day(△)
3. start-up frequency: starts/hour (*)
TYPE OF LOAD: A - uniform, fa≤0.3
B - moderate shocks, fa≤3
C - heavy shocks, fa≤10
--Je(kgm2) moment of the external inertia reduced at the drive shaft
--Jm(kgm2) moment of inertia of motor
--If fa>10 please contact our Technical Service
A -Screw feeders for light materials, fans, assembly lines, conveyor belts for light materials, small mixers, lifts, cleaning machines, fillers, control machines.
B -Winding devices, woodworking machine feeders, goods lifts, balancers,threading machines, medium mixers, conveyor belts for heavy materials,winches, sliding doors, fertilizer scrapers, packing machines, concrete mixers, crane mechanisms, milling cutters, folding machines, gear pumps.
C -Mixers for heavy materials, shears, presses, centrifuges, rotating supports, winches and lifts for heavy materials, grinding lathes, stone mills, bucket elevators, drilling machines, hammer mills, cam presses, folding machines, turntables, tumbling barrels, vibrators, shredders.
high precision worm gear units :
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